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Painting plants

Painting plants

4-cabin robot unit with 5-zone power wash

Site: Fulda

2-cabin flat band unit with 3-zone power wash

Site: Fulda

2-cabin robot unit with 3-zone power wash

Site: Fulda

2-cabin flat band unit

Site: St. Egidien

manual painting

Site: Fulda

Area of application

  • Painting of exterior components in body colour, chrome replacement paintwork
  • Small components (exterior door handles, antenna hoods, tank flaps, etc.) to large components (bumpers, sills, etc.)
  • Use of hydro lacquers – solvent-based lacquer applications also possible

 

Special features

  • Multi-layer black high-gloss paintwork
  • 4-layer systems
  • Coloured clear coats

 

Requirement

  • Painting window: 1,500 x 2,200 mm
  • Minimum volumes: 5 skids per stage, colour and component

Area of application

  • Painting of exterior components in body colour and of interior components in high gloss
  • Use of hydro lacquers – solvent-based lacquer applications also possible

 

Special features

  • Multi-layer high-gloss paintwork with UV curing.

 

Requirement

  • Painting window: 1,200 x 930 mm
  • Minimum volumes: 10 skids per stage, colour and component

Area of application

  • Spindle plant for exterior and interior components
  • decorative haptic lacquer
  • Use of hydro lacquers – solvent-based lacquer applications also possible
  • decorative haptic lacquer and chrome replacement lacquer

 

Special features

  • Use of effect paints
  • High flexibility in the component geometry

 

Requirement

  • Painting window: 550 – 450 mm
  • Minimum volumes: 75 skids per stage, colour and component

Area of application

  • Painting of interior components (decorative haptic paint)
  • Use of hydro paints

 

Requirement

  • Painting window: 1,800 x 850 mm
  • Minimum volumes: 10 skids per stage, colour and component

Area of application

  • Highest quality paintwork
  • Painting for colour sampling and presentation purposes
  • Painting of spare parts required
     

Special Features

  • High variability and flexibility
  • Plastic and metal finishes
  • Multi-layer painting possible

NEW PRODUCT LIQUID CHROME

LIQUID CHROME has already been approved by well-known OEMs as a surface alternative to classic chrome plating! TECLAC provides the desired shine.

WHY LIQUID CHROME?

Since 21 September 2017 it has only been possible to use the chromium trioxide (chromium (VI)) essential forchromium plating on request. The uncertain future of chrome plating for decorative surfaces leads to the challenge of developing potential complementary products to be able to still meet the demand for this decorative design element. Thanks to LIQUID CHROME, TECLAC is able to offer a series solution for chrome-like surfaces in the exterior and interior of a vehicle.

ADVANTAGES OF LIQUID CHROME

  • Different colour variations are possible according to the OEM design proposals
  • Environmentally friendly, as free of heavy metals
  • Full corrosion resistance
  • Flexibly usable on all type of plastic surfaces
  • Higher level of elasticity of the surface structure

System responsibility

Air inlet grilles, roof antenna hoods, rear spoiler lips, tank and loading flap modules... Thanks to professional supplier management and the good cooperation with carefully selected partners, TECLAC also takes responsibility for the development and delivery of whole component groups.
Suitable subcontractors are selected according to the required machine configurations, the logistical challenges or the required project development know-how.

TECLAC aims to provide the entire range of a component and/or system supplier. Further in-house assembly activities are also part of the performance scope of our products ... from planning to the finished workpiece!

COMPREHENSIVE INSPECTION OF PRODUCT QUALITY

The name TECLAC stands for quality. Quality assurance is of paramount importance in our corporate philosophy. Our customers appreciate this commitment. For TECLAC this represents approval, but at the same time is a duty and a constant challenge.

The extensively equipped test and laboratory workplaces of the two TECLAC sites represent the present state of the art in the field of analysis technology. Here, the most modern devices are available to the employees to check the products after the plastic coating and to monitor the paints used. And, of course, quality assurance consistently takes into account the requirements and individual specifications of the customers. As a consequence, it covers a large proportion of OEM-relevant test procedures.

In addition to the normal climate testing and adhesion testing devices, to maintain quality requirements the TECLAC laboratories  also have options for

  • Colour measurement (BykMac) including graininess and sparkle
  • Gloss level measurement of 20°/60°/85°
  • Measurement of the surface structure via Wave Scan (BykMac)
  • Microscopy including microtome section
  • Rheology of hydro-based paints
  • Stone impact tests
  • Xenon tests / long-term weathering
  • Fully automatic climate and temperature extremes tests (WHITE)

... and much more

To guarantee ideal quality support including during series production, the qualified employees of the quality department are on hand to provide direct support to customers and help to ensure that the requirements are met according to the specifications.